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Liftoff

Liftoff

Eric Berger
2021
T1 288 pages · about 4h 48m to read OL21893953Wgoodreads

The Falcon 1 years and the four launches that nearly ended the company.

Summary

Berger, a space journalist at Ars Technica, wrote the history of SpaceX's first six years, from the 2002 founding to the fourth Falcon 1 launch in September 2008, based on interviews with most of the early employees and with Elon Musk.

The narrative is about a company that nearly failed four times. Berger documents the decision to build engines, avionics and structures in-house rather than buying from established aerospace suppliers, which was driven by cost and which required hiring engineers willing to work in ways the industry did not. He covers the choice of Kwajalein Atoll in the Marshall Islands as a launch site after Vandenberg proved unavailable, and the conditions that followed: a small team living on a remote island, working in salt air that corroded hardware, with no local supply chain and a resupply cycle measured in weeks.

The three failures are covered in technical detail. The first launch failed from a corroded aluminium nut that allowed a fuel leak and fire. The second failed from propellant slosh that caused control loss during second-stage flight. The third failed because residual thrust in the newly changed first-stage engine caused the stages to recontact after separation. The fourth succeeded, weeks before the company would have run out of money, and was followed by the NASA Commercial Resupply Services contract that made the company viable.

Berger's argument is that the achievement came from iteration speed and from a willingness to fly hardware that was not fully verified, accepting failures as information, which is the opposite of established aerospace practice.

The book relies on participant interviews and on Musk's cooperation, and it is admiring. It says little about working conditions, turnover or the human cost of the schedule beyond what participants volunteered. It ends in 2008 and covers none of the Falcon 9, reuse or Starlink history.

Key takeaways 7

  1. SpaceX built engines, avionics and structures in-house because purchased aerospace components carried costs the business model could not support.
  2. The company accepted flying incompletely verified hardware and treated failures as information, which is the opposite of established aerospace practice.
  3. The first Falcon 1 failure came from a single corroded aluminium nut, which shows how a small parts decision can destroy a vehicle.
  4. Choosing a remote Pacific launch site imposed logistics costs and environmental damage that repeatedly caused failures.
  5. The fourth launch succeeded weeks before the company would have exhausted its funding, so the outcome turned on a very small margin.
  6. The NASA resupply contract awarded after that success is what converted a nearly bankrupt company into a viable one.
  7. Iteration speed rather than engineering conservatism was the source of the cost advantage over established launch providers.

Who should read it

Founders and investors in hardware and deep technology who want a documented case of iteration-based development in a domain where failure is public and expensive.

Where it sits in the reference 3

Companies
Industries
Secular themes

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